Of course the first way to personalize your puzzle is to choose a
picture, be it a photograph, a print, a map, a card or some thing else that is special
to you or the person receiving the puzzle. Next you should decide how difficult the puzzle
should be. If a puzzle is too hard, it's not enjoyable. If it's too easy, it's not a
challenge. The cutting style and features like irregular edges, color-line-cutting, figurals,
and trick pieces all determine the degree of difficulty for a puzzle.
Choosing a cutting style is matter of preference, desired degree of difficulty, and asthetics of matching the style to the image.
I have customers that always request the same style just because they like it. Other customers want either an easy puzzle or a difficult
one and choose accordingly. Sometimes, I just match the style to what looks good with the image. For example, for snowy images I
sometimes use the Continuous Knob style (see below) because it looks like round clumps of snowflakes. I've just added a new style I've deemed "Random fun".
See why below.
Most mass-produced paper puzzles use what is called a "strip cut". The
cardboard is die-cut using a two presses with metal cutting stripes, one aligned vertically, the other horizontally.
Each interior piece interlocks with its 4 neighbors and has either a knob or a socket on
all four sides. This cut is one of the easiest to assemble because of its regularity. The
styles we offer make more difficult puzzles and produce puzzle patterns and individual pieces that are beautiful by themselves.
Of course, we can do a strip cut as a special request, but the
styles below are the main Jardin Puzzle styles. We've added a new one at the end of the list.
Random Knob ,
Random Heart (Earlet), and
Random Curl (Scroll) Cut.
This cut is not done by strips but has wavy lines between "knobs". Knobs can be round like doorknobs which we
call a Random Knob cut. If they are shaped like the upper part of a heart (or an ear on its side), the style
is called Random Heart, and if the knob is a curl, we call it Random Curl.
Random Heart cutting style
Because of the random connecting lines, each piece has an arbitrary number of adjacent
pieces instead of the "four sides" in a strip cut puzzle. Not knowing how many pieces border another and
where the borders start and stop makes this type of puzzle more difficult to assemble
than the strip cut.
Heart Cut and
These cutting styles are made by continually cutting
round knobs, hearts or curls with little or no connecting lines.
A continuous cut of either knobs, hearts, or curls is the
most difficult to assemble because the pattern is repetitive. Unlike the random styles, there are no semi-straight edges
on either side of a "knob" to show how it fits together. Instead, the "knobs" interlock and it is not obvious where or how.
Continuous Heart Style
Continuous Knob Style
These puzzles may be cut piece by piece, or in a maze-like section that is then cut into
individual pieces The example below shows a small
picture that has been cut into two sections using a continuous curl pattern. In particular, the Continuous Curl style results
in beautiful scroll-like pieces.
Curls and Knobs
We took our continuous curl and random knob and sort-of combined them. This style has the nice patterns
of continuous curl, because it is cut in sections, not one piece
at a time, but has a nice interlockability. It has "wrenches", curly fronds that almost look plant-like,
and "shaved heads with big ears". See if you can find those patterns in the example below.
Random Fun .
The latest style we've created I've called Random Fun for two reasons. First, it's fun to
put together. Many of the pieces have unique and beautiful shapes, but there is no regularity as in the
other patterns above. That's the second reason it's fun. It is cut at the whim of the cutter. I put in
different types of interlocking pieces that pop into my head as I cut. This style is easier to assemble than the other
styles because the pieces don't resemble each other. It's a good style to choose for a beginner to introduce
them to the world of wooden puzzles without overwelming them with a "challenge". It's also good for the expert
who just wants a favorite picture that s/he can put together for a quick puzzle break.
These are some pieces from the first parrot puzzle cut.
Other cutting styles .
The cutting styles mentioned above are our most popular. We do others like "push fit" or "long round knob".
For more information, we recommend an excellent survey paper on cutting styles written by Bob Armstrong that can be
found on his website
http://www.oldpuzzles.com. If you would like a style not mentioned here, just drop us an email.
Puzzles don't have to be rectangular with straight edges. Some examples of irregular edges include:
A basic shape such as oval or round.
A basic shape with a patterned edge.
Totally irregular but following the picture.
Some combination that complements the image.
As the name implies, dropouts are portions of the interior of the puzzle that are intentionally
cut out. Our best example of this technique is in our Iris Hispanica
puzzle. Not only does it have a highly irregular edge, it has over 30 dropouts!
The black on the right hand side of the picture is the puzzle edge. All other
black areas are interior dropouts.
In addition to irregular edges, a puzzle may be cut along the color lines of the print. This
makes the assembly more difficult since the usual clues of border pieces have been
eliminated. There is a direct trade-off with interlock-ability and CLC. Unless the patterns
of the colors are interlocking, cutting along the line of color introduces a semi-straight
edge that is not interlocking with the rest of the puzzle. In the
puzzle below, you can see the CLC around her hair, face and arms.
Figurals, or as they were called in Britain, whimsies, began to be popular at about the turn
of the 20th century. They were special pieces put in at the whim of the cutter. They were one
piece or a multiple pieces. Today we design special figural peices to your request. They
can either complement the puzzle image, or be a personal touch such a object from a favorite sport or hobby.
The Reverie puzzle, pictured in the CLC section above, has
single piece figurals and a multi-piece rose figural that follow a daydreaming theme:
Figural pieces don't have to be objects. We can put names, initials, dates or even a small
message into your puzzle. The only limitations are space in the puzzle for the figurals, and interlockability if not enough
regular pieces surround a figural.
If a puzzle contains a large number of
figurals, it will be easier to put together because the odd shapes give clues
for adjacent pieces, and the puzzle may not interlock well if the figurals are
convex shapes (like balls for example).
Jardin Puzzle Signature Piece
Most puzzle makers also have a special piece called a "signature piece" that is included
with all puzzles. The signature piece for Jarden Puzzles is a stylized iris that is
signed and dated on the back by the cutter, Melinda Shebell.
A sliver dropout is just that. A very small sliver of wood is removed, usually in the shape of a figural or a pattern. When the puzzle is finally
assembled, the outline of the image is present with a hint of enhance imagery. The example below, has 3 more sheep grazing in the field. Slivers make
a puzzle more difficult because the pieces on either side almost, but do not, fit. Not until the entire region is completed is it obvious why the pieces
are being contrary!
As the term implies, a puzzle may have disguised edge and corner pieces or interior
pieces that appear to be a corner or edge. This adds to the delight and difficulty of the
puzzle. The puzzle below has both interior edges and six apparent corner pieces, even though there
are only two!
If the puzzle is color-line-cut, or has a patterned edge, the edge pieces may look just
like the interior pieces. Which of the following pieces are corner and edge pieces?
Click here to see!
Like the name implies, double cutting is when the cutter cuts two layers of puzzle at once. The result is that pieces will fit
in two places. We use this technique when our customers want a really confusing puzzle. We combine it with tricky placement of our
double cuts so that you might end up with a puzzle where all the pieces won't go together. You will then have to discover the double
cuts and exchange pieces to get it correct. Our Limited Edition Wreath of Music puzzle has been
especially designed with numerous double cuts so that the puzzle can be assembled in 2 ways. (Well not really, it's more than 2 but only
two make recognizable shapes and use all the pieces)
Now that you've read about a lot of things that go into a custom-cut jigsaw puzzle, how
difficult do you want it?
Here are some guidelines:
The strip cut is the easiest to assemble, the random knob, heart or curl cut is moderately
difficult and the continuous knob, heart or curl cut is the most difficult.
Regardless of difficulty, some pictures look better with certain cutting styles and this might be
For a given size puzzle and cutting style, smaller pieces are more difficult to
Irregular edges, especially patterned edges, are more difficult to assemble.
Color line cutting (CLC) may make it more difficult to assemble interior pieces.
Interior dropouts, whether simply irregular sections within the picture, or negative silhouettes of figures or words, make the puzzle
more difficult because no adjoining pieces can be found or the interior piece may look like an edge piece.
Strict CLC almost always creates non-interlocking sections of a puzzle. You
may want to specify moderate CLC to get both difficulty and interlockability.
Figural pieces usually make a puzzle easier to assemble because of the irregular shaped
pieces surrounding them.
Trick pieces such as disguised edge pieces, non-interlocking edge pieces, fake corners
and fake edge pieces are more difficult to assemble.
Which are disguised edge and corner pieces? All but number 3.